Soft Graphite Felt – Flexible Refractory Insulating Material

  • High purity, high thermal stability.
  • Low thermal conductivity coefficient, no static electricity.
  • Easy cutting and machining.
Orderly placed soft graphite felt samples
Description

Soft graphite felt is a flexible insulating material for high temperature applications in inert or vacuum environments and is entirely made of carbon fibers. When used as an insulation material for high-temperature industrial furnaces, it can be bound and stitched with carbon ropes woven through special process. Due to its controlled internal structure and electrical conductivity, soft felts can also be used for energy storage like redox flow cells. The soft graphite felt product range includes PAN-based soft graphite felts, rayon-based soft graphite felt,s and battery-grade soft graphite felt, offering specialized options tailored to various applications.

Additionally, we provide comprehensive vacuum furnace hot zone maintenance solutions, including graphite groove plate, rigid graphite felt, soft graphite felt, carbon-carbon composites and other high performance parts to meet the demanding requirements of various high-temperature environments and ensure efficient and reliable equipment operation.

Features
  • Low thermal conductivity and static-free
  • Low specific heat
    Allow for rapid heating and cooling of furnaces.
  • High temperature stability
    In oxidizing environments up to 350 °C, in protective or vacuum environments up to about 3000 °C for graphite and 1000 °C for carbon.
  • Easy machining
    Can be cut with scissors or blades and suitable for small bending radius.
  • Good surface properties
    Not subject to all molten metals.
  • High purity
    Low sulfur and ash contents.
  • High resistivity
    Coupling in an inductive field only occurs above 12 kHz.
Category
  • PAN-Based Soft Graphite Felt
  • Rayon-Based Soft Graphite Felt
PAN-Based Soft Graphite Felt

It is a refractory insulating material specially used in high temperature vacuum furnaces and inert gas furnaces with a working temperature of 3992 °F (2200 °C). It features high carbon content, good thermal resistance, low ash content, low sulfur content, good oxidization resistance, easy cutting and installation. If required, it can be purified to less than 10 ppm.

Table 1: Specification of PAN-Based Soft Graphite Felt
Model Heat Treatment Temperature Carbon Content Density (g/cc) Ash (ppm) Available Thickness (mm)
CSF-1 Carbonized Soft Felts 1200 °C ≥ 97.5% 0.14–0.16 ≤ 800 3/5/6/8/10/12.7
GSF-1 Graphite Soft Felts 2200 °C ≥ 99.5% 0.12–0.14 ≤ 300
Notes:
  • 1 MPa = 10.2 kgf/cm2; 1 W/m.k = 0.86 kcal/cm.h.°C
  • These properties are typical values and not guaranteed.
Application
  • Redox flow cell
  • Microbial fuel cells or biofuel cells
  • Furnace body insulation and parts
  • Heat shields and heat sinks
  • Backing strips for welding
  • Cathodes for flow cell applications
  • Used on the reaction surface in the electrochemical process
  • Work as catalyst substrates in the electrochemical process
  • Glass blowing pads and plumber pads.
  • Ultralight furnace lamp wick
  • Automotive exhaust lining
  • Thermal insulation materials
Rayon-Based Soft Graphite Felt

Also known as viscose graphite felt, it is made of viscose based fibers (rayon) that are cured, shaped, and purified through secondary high-temperature processing, and pre-calcined at 4532 °F (2500 °C) to complete the graphitization of the material, making it suitable for working in environments above 2200 °C. It is a soft felt material with good flexibility and compressibility, and can be easily cut into different sizes.

Table 2: Specifications of Rayon-Based Soft Graphite Felt
Model Heat Treatment Temperature Carbon Content Density (g/cc) Ash (ppm) Available Thickness (mm)
CSF-2 Carbonized Soft Felts 1200 °C ≥ 98.5% 0.10–0.14 ≤ 500 3/5/6/8/10/12.7
GSF-2 Graphite Soft Felts 2200 °C ≥ 99.9% 0.08–0.14 ≤ 300
Notes:
  • 1 MPa = 10.2 kgf/cm2; 1 W/m.k = 0.86 kcal/cm.h.°C
  • These properties are typical values and not guaranteed.
Application
  • Redox flow cell
  • Microbial fuel cells
  • Furnace body insulation and parts
  • Heat shields and heat sinks
  • Backing strips for welding
  • Cathodes for flow cell applications
  • Used on the reaction surface in the electrochemical process
  • Glass blowing pads and plumber pads.
  • Ultralight furnace lamp wick
  • Automotive exhaust lining
  • Thermal insulation materials